Category Archives: Manufacturing Company

From Blueprints to 3D Models: Technology and the Renovation Industry

Technology has started to overtake the way in which we communicate with one another and conduct business. Through increased exposure to technology including smartphones, tablets, electric cars and the internet, it is hard to believe how fully ingrained it has become in our daily lives. It can be seen that technology is starting to change and shift how industries around the world function. The Renovation industry is no exception. As new trends continue to emerge, progressing the future of what can be, new approaches must be created.

The Idea:

Emerging technologies are beginning to provide greater solutions to many industries including construction. These trends are helping to improve processes, enabling automation and effective decision-making instruments allowing for current progressions to be accelerated and accomplished more efficiently. There are many factors that have contributed to the shift in the industry including the overall landscape of society, the economy, and the environment. Combining the overall landscape with the constantly changing nature of technology could help excel and create new trends in the renovation industry.

The Impact:

Although it is hard to determine how technology and the renovation industry will mix together fluidly, it can be seen that it will it will occur at a rapid pace. Technology will have a major impact on the renovation industry and at the current rate could occur sooner than later. This shift will allow for companies and customers to work more closely, creating an all-encompassing relationship. This shift changes not only company perspectives related to customer’s desires but using increased communication will develop a constant exchange of ideas. This allows changes to be made in an instance, anytime and anywhere. New approaches will be carried out, which will focus on a more off-site construction. It will be possible to include clients in the design phase allowing them to make changes online themselves, being integrated within the renovation process. This could include changes being made through notes on modeled 3D renders which allows work to be accomplished in a more efficient manner. This means that scheduling will never be a problem as renovation projects be started faster and done right the first time.

With technology and 3D printing continuing to take the world by storm, renders will be made into miniature physical designs where home features can be exchanged easily, taken away and added. This will help ensure minimal errors in the actual renovation process as technology will also be responsible for taking advantage of just-in-time principles with everything assembled on site. These shifts and changes will impact the industry as a whole, causing companies and workers to produce higher quality output both digitally and in the final product.

A Potential Future:

There are many different types of technologies that are being explored and in their infant stages including the use of nanotechnology. This idea, if accomplished, will create a new era not only in the renovation industry. The renovation sector will see maintenance-free environments built where self-repairing concrete and self-cleaning glass is just the tip of the iceberg. With this shift in technological use there will be less of a need to use workers in the process of construction and use them more behind the scenes of projects, working more closely with home owners to determine what needs to be done. Robots, yes robots, will start to take over which will start to change the way in which the industry works, combining places and people to unify the industry as a whole, allowing for projects to be done virtually and in real-time. This continuing idea shows a vision that tools and technology already being used will help develop standards enabling creativity. We already see potential with the use of videoconferencing and holograms being able to integrate with building models and as the years progress technology will only improve.

New Focus:

These future advancements enable construction professionals to focus on what they do, rather than how it will get done. The construction industry will be perceived more around design and innovation to meet client needs rather than manual labouring. The future will be based on people with a broad range of skills who will use IT systems to build on what they know and become experts in more areas than that of which they are now. This shift will affect not only the construction industry but all others in which skills will be related to technology, causing a potential problem related to the development of core skills necessary for human and physical interaction. This means that at times focus can be lost as no longer will professionals be familiar with the true impact of what they are doing. With more streamlined processes, buildings and construction creations will also follow this trend becoming more mainstream as the years progress, making it possible to have the “impossible.” Rather than sending maintenance people to check whether there is any problem, intelligent built environments will automatically detect the problems. This can help the environment and homeowners cutting down carbon emissions, energy and damage to the climate. This will be possible through IT systems that enable user-centered design and intelligent built environments to provide a better future for people.

Onto the Future:

It is clear that the growing trend of technology is starting to overtake industries, allowing a future where hard hats are traded in for computers. Although technology is not ahead of the game in the renovation industry, it is starting to pick up. A reason for this is that every project possesses unique qualities which do not allow for mass production. More time must be spent for each but with new technologies on the horizon construction will speed up while allowing for reduced costs.

Although technology and the construction industry today are not capable of everything mentioned above it is important to note that processes such as 3D rendering are already underway. 3D renders provide customers with a picture into their renovation ensuring dreams come true.

Types and Benefits of Infrared Heating Panels

Infrared heating panels use electromagnetic radiation for heat transfer, a cost-effective and safer way of keeping a premises warm. They radiate heat, meaning they function like the sun.

Technically, this heating technology is classified by the wavelength of heat or radiation they have been designed to emanate:

NIR Heaters: NIR expands to Near Infrared Heater which is also known as short-wave infrared heater. They produce very high temperature (above 1800 °C), which makes them an ideal for commercial and industrial applications.

CIR Heaters: CIR lengthens to Carbon Infrared Heaters. It is a medium-wave infrared heating technology that can create temperature of up to 1000 °C. This technology also is suitable for industrial and manufacturing purposes.

FIR Heaters: Far Infrared Heaters produce low-temperature suitable for domestic as well as commercial motives, as spas and saunas.

From application point of view, some of the types of infrared heaters available are: heat lamps, ceramic heating systems, radiant heating tube, gas-fired heaters, and quartz lamp.

In addition to warming up domestic and commercial spaces, there are countless functions offered by this technology –

Safety:

These heater maintains standard temperate while functioning. Additionally, it doesn’t burn anything around it. That’s one great reason why infrared technology makes a good choice for home heating!

Safer than Sun:

Things around the heating panel absorb the heat; they don’t burn, just like with the heat produced by the sun. However, unlike the sun’s heat, the heat released by these appliances is safe for your skin. It does not come with any sort of UV radiation.

Durable:

In comparison to heaters functioning on other technologies, infrared panel heaters are long-lasting. Moreover, they are low on maintenance and do not require frequent repairs and services.

Instant Heating:

With infrared technology, you do not have to wait for your room to get a warm ambiance. These appliances warm up your room almost immediately as you switch them on.

Cost Effective:

With enhanced safety and durability features, installing this heater manifests an attractive, cost-effective deal. Besides, the cost of this domestic heating system is lower than that of electric or coal based heaters. Furthermore, the low application cost is also an advantage users have with a far infrared heater.

Now you know the types and advantages of infrared heaters. If you are already interested in buying one, it is advisable to do a proper research to get the best price and quality in your purchase beforehand. Here’s a cool tip for this exercise. Let’s say you are in Ireland, then you can easily find a list of suppliers, manufacturers, brands by simply searching for – infrared heater in [Your Location] – on a search engine of your choice.

Automated Technological Services Offered By Precision Automated Technology

Precision automated technology is widely used by most of the top tier manufacturing and production firms. This type of revolutionary advancement mainly deals in fixed and robotic automated technologies. The precision technological services are utilized by many industries including industrial mining industries, automotive industries, food industries and even the medical sector. There are many companies out there which offer such services. Licensed companies with unprecedented experience are the ones which can provide excellent and innovative robot solutions for all industrial automation needs. You can rely on these companies for all your engineering needs. They will work on your project keenly by passing all the crucial stages required to ensure that you get it accomplished on time and within your budget. In short, these companies specialize in depanning of bakery products, denesting of paper cups and most importantly, they are specialists in robotic system integration.

Paper Cup Denesting

Through the exclusive engineering and automation techniques, a paper cup denester can accommodate standalone modules and systems denesting more than a thousand cups per minute. Precision automated technology provides domestic units that denest to extremely high levels of accuracy and efficiency.

The paper cup denester is suitable for pulp or foil cups, fluted paper and individual tooling which is designed as per the required standards. To get either a square, round or a rectangular cup, denesting is done using the fly capability. You can also get denesters for acetates and plastic trays.

Robotic Integration

With technological advancement in every sector of the economy, industries are looking for ways to minimize man power and introduce automated robotic systems since they can work seamlessly for long hours and the end result is production of accurate results. The precision automated technology offers excellent robotic integration systems. With these precise automated systems, industries are now enjoying high levels of production and profits.

Robotics is the only system known so far which assures quality control in complex machine processes-processes that require high levels of precision. They in turn reduce waste of time, increase the levels of accuracy and foster productivity. Integrating all these aspects boosts a company’s profits even by a double margin.

Depanners

These are the machining systems which aids in removal of products from baking trays and realigning them in acetates. The method employs diverse picking mechanisms developed achieved through application of precision automated technology. These industrial mechanisms include needles, air or vacuum pickers and gripper and non-contact pickers. The tooling can be adapted for both fixed three axis gantry style systems and 6 axis installations.

The best robotic systems which are by applying precision automated technology should be fast to set-up since they come out of the box when fully assembled. In fact, there is no controller integration required as witnessed in other systems. The motor drives are robust and compact eliminating the need for extra cables and cabinets. These powerful specs enable every user to create hi-tech applications they want at any time. This technology has also great application in the fields of guided motion. When you integrate guided motion into your operations, it not only simplifies identifying parts and locating complex problems but also improves the reliability through accommodation of dimensional variances.

To conclude, many companies nowadays are using this awesome precision automated technology to reduce labor costs, boost income, increase accuracy and to ultimately boost their company’s profits. When choosing a company to fit the robot systems and controls, remember to select a company based on its reputation and work output.

CNC Machines – The Leaders In Precision Technology Machines

The evolution of computer numerically controlled technology, leading to higher speeds and more reliability allowed the development of machine controllers adapted to new production systems. Most of the controllers are developed in agreement with the CNC technology of the correspondent machine tool manufacturer. As a consequence; the characteristics of the CNC and the microcomputer are combined. Some researchers have addressed a flexible structure of software and hardware allowing changes in the hardware basic configuration and all control software levels.

Camware software is an integrated program to execute certain functions in these CNC systems. Today, CNC technology is a major contributor to the production capacity of industrial companies. A complex network of post-processors is therefore needed for the basic functionality of CNC systems. The necessary knowledge transformations from the vendor specific software domain to the conceptual model space are essential. This will eliminate the requirement for postprocessors. Consequently, resources will be interchangeable and interoperable, adding to the strategic agility of the manufacturing network.

CNC tool cutter and grinder chosen by leading industries are high precision tools and reliability is paramount. Whether you manufacture standard high precision cutting and drilling tools, need to sharpen standard or special tools or manufacture parts for very special applications, the camware software provides the toughness and flexibility you require. This software enables application support in all markets and can offer services that will allow you to accept special projects and deliver results in a short period of time. You can be confident that as your business expands into new application fields. Again Flexible manufacturing systems (FMS) can be created by combining any of this CNC machines with any of vertical articulated robots. The robot can be mounted on a linear slide base to provide mobility and increase its work area. Additional devices, such as storage systems and part feeders, can be added to expand the range of tasks performed by the system. FMS station in CIM system Enriched with advanced technologies generated by the company’s industrial activity, and supported by effective didactic methods.

Regardless of how advanced a technology is it can only fully benefit from its advantages when the user masters it perfectly. Increasing competitive pressure demands optimized production. But how can the productivity be increased significantly? How can setup times and machine downtimes be minimized and any fault analyses and fault corrections be made as easily as possible? The solution: CNC technology. CNC machining allows you to integrate your machine tools faster and more securely in your production network – for the smooth planning, scheduling and execution of your production using data that is always current. This gives you the decisive information for significant, increased productivity. Ideal solutions for every functional area Motion Control Information System provides a complete spectrum of powerful software modules for the acquisition and optimization of your production processes. These software modules guarantee simple integration of the machines in your ERP environment. The software is modular and uniformly matched with each other. This allows the system to always be customized to your production – independent of the size and requirements profile.

Industrial Applications of Machine Vision Systems

Machine vision systems are one of the most definitive technological advance in the recent years. Today it is used to keep track of the machine-related operations and their applications, which can make the consumer experience better. Using this technology, the industries and manufacturing units are collecting data daily and are making their processes more effective in every way.

There are many applications that the machine vision technology has in different fields like:

Inspection

One of the biggest applications of the machine vision systems is inspecting the manufacturing lines and other areas of a unit in all kinds of industries. Starting from the identification of parts until the very last assembly and packaging, any error can cause a major setback for the entire line. However, with these systems, the efficiency has increased many folds as the computer systems can identify the aberrations and faulty products. The images of the defective products are captured, which are then logged into the systems and at the end of the line, they get removed easily.

Maintenance

Predictive maintenance has become a real thing after the machine vision systems have come into view. In an industry, machines are used daily, and they are also prone to getting damaged and faulty. In case the entire machine breaks down it can cause a major financial setback for the unit. However, with machine vision systems, the data is collected to identify signals and notify before any major breakdown.

Assembly

In those manufacturing and assembly units which have a huge capacity and run day and night, it is important to make sure that the final assembled products adhere to the standards. There are many aspects of assembly like printing, sealing of the bottles or packets, the position of the caps, labeling, etc. which need to be taken care of. Machine vision systems are used to get a complete 360-degree view of the process, which will increase the productivity and quality of production.

Barcode reading

In smaller equipment or parts there is always a barcode given which can identify each product separately from the other. Initially reading the bar codes during the final testing was done manually. But this became a time costing process and also came with many human errors. Thus now machine vision systems are used, which read the bar codes automatically saving both time and cost.

3D inspection

In many industries, there are bigger and smaller components that are joined together to get a final product like electronics, automobiles, etc. However to make sure that the connections and assembly are not done in a faulty way, the three-dimensional inspection should take place. Machine vision cameras and computers capture high definition images which can create a 3D image of the components. This will not only help in understanding the parts and their circuitry, it will also help in reducing defects in the product.

These systems are of major importance these days as they have reduced the operation and inspection costs by many folds. Not only they help in fault detection but have also made the units more automated.

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A Brief Introduction to the Programmable Logic Controller

The term programmable logic controller (PLC) refers to the industrial digital computers that are designed for controlling various manufacturing equipment such as industrial robots, escalators, power stations, and assembly lines. These sophisticated devices are used to control production processes where dependable controls, flexible programming, and ease of troubleshooting is of immense importance.

The significance of industrial computers increases in applications where precision with zero error is critical. Initially, it was the automotive industry that utilized computer-controlled systems in order to replace cam timers and hard-wired relays. Now, computer-driven tools have become a vital part of industrial process control and factory automation.

Unlike personal computers, PLC is capable of performing in harsh industrial environments where temperature, humidity, dust, mechanical shocks and other hazards are prevalent. Manufacturers need a variety of equipment in order to produce a product and make it work for the end users.

All the equipment or devices working on producing something in a facility needs to be organized in terms of time intervals. For instance, in the automobile industry, one device or a set of devices works on painting car exterior and the other machine works on engine parts. One of the functions of an industrial digital computer is to set the specific time frame for machines so that all the processes can be performed in a perfectly harmonious manner.

Industrial computers were introduced in the 1960s and before that, manufacturers relied on cam timers, relays and other similar kinds of devices to streamline their manufacturing processes. They control a wide range of applications from small production systems to large processing plants. Some of the advantages of PLC include:

  • Ease of maintenance and installation
  • Accuracy and dependability
  • Cost-effectiveness
  • Low power consumption
  • Higher flexibility and integration

Central Processing Unit (CPU), memory, and input & outputs are the three fundamental component of an industrial digital computer. Like in the personal computer, CPU plays the part of a brain in a computer as it performs all the communication, arithmetic, logical and memory related operations. The memory component in PLC operates almost the same way as that of personal computers.

As mentioned earlier, the ability to perform effectively for years in harsh industrial environments is what makes PLCs different from personal computers. A digital computer has to be flexible and configurable. The 21st Century process control expects functional flexibility, superior performance, and a smaller form factor from a control system.

The rapid development in the industrial automation technology has made it possible for manufacturers to produce high-quality products cost-effectively and at large scales. Powerful industrial computers, robots, sensors, intelligent and automated devices are the present and the future of modern industries. It would be hard for industries to stay competitive in future without embracing the modern industrial technologies.

The Importance of Food Grade Lubricants and How They Keep Us Safe

When it comes to industrial lubrication, it can often be the difference between premature machinery failure and an effective operating machine. In the world of industrial lubrication not all lubricants are created equal. Automotive bearing lubricants and industrial application lubricants vary. One of the most important and unique variations of lubrications comes in the form of food safe lubricants.

When packaging or handling food the potential of grease and oil leaks would cause a concern if traditional lubricants were used. With food grade lubricants, over lubrication, a spill during maintenance or a leak will not compromise the food or beverage product. Food, beverage and pharmaceutical companies should continually implement the highest quality non toxic food grade lubricants to ensure the safety of their products for consumers.

Challenges constantly face lubricant marketers, equipment designers and lubricant formulation engineers as they strive to keep consumers safe in case of an accidental contamination. Lubricants used in the food processing industry have strict requirements and performance expectations that are understandably stricter than your normal industrial lubricants. There are currently three categories of food grade lubricants, these categories are broken down into H1, H2 and H3 lubricants.

These food grade designations categories were originally created by the United States Department of Agriculture. The H1 category of food lubricants focuses on food-processing environments where an incidental food contamination is possible. The H2 category focuses on food grade lubricants that are used specifically on equipment and machine related parts in areas where the possibility of contact is limited. The final category is the H3 category which is associated with food grade lubricants that are edible oils. These oils are used to prevent corrosion on trolleys, hooks and similar equipment.

If you still are not convinced of the importance of food safe lubricants here are some stories of how neglecting to use the proper lubricants can come back to hurt you. In 1998 Smithfield Foods recalled 490,000 pounds of smoked boneless hams due to contamination. The food was contaminated by non food grade gear lube and was reported when customers started reporting a foul taste and a burning in the throat from eating the contaminated ham. Another case occurred in 2000 when 86,000 pounds of deli meats were recalled due to non food grade lubrication contamination. These consumers reported an odd odor and flavor in the meat. A few people also said they experienced temporary intestinal problems. After citing these accidents you can see the importance of using food safe lubricants to protect your products and company image.

Precision Investment Casting – Cast in More Than Just Stone, Cast in Metal!

Investment casting is one of the oldest known metalworking processes in existence. Beginning more than 5,000 years ago as “lost wax investment casting” the historical process used bee’s wax to form a pattern which was then used to create various components and products.

Fast forward to today, thousands of years later and the science remains the same. However, investment casting foundries all over the world have introduced new innovations such as high-tech waxes, advanced refractory materials, and the many advances made possible by computers and computer aided design.

Similar to the results of our ancient ancestors when they did it, casting provides unparalleled accuracy, repeatability, and quality — this makes the investment casting of small parts and large parts in high quality alloys a fantastic alternative to other less precise fabricating methods.

The Investment Casting Process: An Overview

Design

The investment casting process begins with a design. This can be a drawing or an existing prototype part.

Mold Making The next step is mold making. From a drawing, design, or prototype the investment casting foundry produces an injection mold. This wax pattern injection mold is then machined using computer assisted design and/or computer aided manufacturing, a marriage of both ancient science and cutting edge technology.

Wax Pattern Assembly

Multiple wax pattern injection molds are assembled on a tree or “sprue” to form the full part.

Coating

In the next part of the process, a ceramic shell or prime slurry is applied to the tree or sprue, coating the wax assembly in a fine ceramic liquid. While the slurry is still wet, it is covered in a very fine sand and then allowed to dry before another slurry and more sand is applied. This is repeated until there are 6 or more layers of ceramic shell on the wax assembly

Wax Removal

Next in the process, the ceramic shells are prepared for the wax assembly to be removed from the inside. This is done with an autoclave, where the ceramic shells are put on a tray and the autoclave uses steam to melt the wax inside the mold.

High Temp Burnout

After wax is removed the ceramic shells are subjected to a high-temperature burnout to cure the ceramic molds. After this process they are prepared for preheating and casting.

Metal Melting and Casting

In this step of the precision investment casting process, high quality alloys are melted in lined furnaces. This step is absolutely critical to ensure the casting quality. Also in this part of the process, degassing and alloying are performed to ensure the melted metal’s properties are optimal for pouring. This metal is then cast into the ceramic mold.

Cooling

After cooling, the metal casting takes the shape of what was once the wax pattern. Once the casting cools, the ceramic shell is removed with high powered water jets, leaving the casting foundry with a completed metal investment casting.

Cut Off, Grinding, and Finishing

Unwanted gates are then cut off with a saw and further removed by grinding. This is followed by de-burring and hand tooling, machining, and finishing resulting in a completed and finished casting.

While this is one specific way investment casting is performed, there are also other methods of creating castings — such as vacuum casting, which is typically used for Aluminum casting. Just as the ancient history of investment casting has seen the process through thousands of years of innovation, the technological advancements of the modern day and of casting foundries such as Alcumet Incorporated continue to prove that the process will always have a place in the manufacturing of new parts, components and products.

HP Technology in the Industrial Environment – Will it Work For You?

As an industrial printing technician for several years I have watched the industries technologies grow and for the most part improve the quality of print and reduce the maintenance and cost per print. The most recent addition to the field has been the use of standard HP printer cartridges for product marking and outer case coding. This technology and most of its functionality has been developed in the printing industry on large webs and in the mailing industry to address information.

Control is the key

The disadvantage to this printing technology is there are too many things that need to align to achieve quality print. The current Trident and Zar print engines are a single row of multiple nozzles. With the HP style system the ink cartridge itself has 2 channels one beside the other and the second row of nozzles needs to print exactly over the first row of nozzles or a ghost or blurry print is created. This is much less obvious in text printing but can be a disaster when printing graphic images or barcodes. Most manufacturers have included the ability to turn off one set of nozzles 150 DPI vs. 300 DPI. The print with only one channel enabled is half the darkness and if a nozzle in the cartridge failed or becomes blocked a clear line will be present in the print.

The second alignment comes into play when more than 1/2 inch tall characters or barcodes need to be printed. This is achieved by stacking multiple cartridges next to each other in a progressively higher pattern. This requires the second print cartridges print information to be perfectly timed to align with the previous print and so on for each additional cartridge. Unlike a home inkjet printer where the paper feed is controlled and the print cartridge speed and position is controlled in a manufacturing environment the cartridge is stationary and the material printed on is moving.

The ink cartridge has little to no “throw distance” so the print head needs to be placed very close to the material being printed on. Again on a web application or a vacuum table this is easily achieved. On a conveyor however the box or case must be properly aligned to the print heads to achieve quality print. If the cases or boxes are not properly erected and filled to maintain a square profile they will often catch on the print head or drag when passing and being printed. Remember all that timing and alignment I mentioned above? The alignment of the print is only controlled by the timing of the print cartridges. If the material drags or changes speed that timing is lost and all those alignments fail. Encoders are designed to adjust for speed changes in the conveyance system but if the material speed does not exactly match the conveyance systems speed you loose!

It’s Clean, Easy, and there is No Maintenance

All three of these statements are true, the water based inks used in most of these print systems is much cleaner that the oil based inks used in the Trident and Zar technologies. No maintenance can be a double edged sword with these style printers. Where improper cleaning of a Trident, Zar, or Drop on Demand printer can cost thousands in repairs and requires adequate training the oil based inks do not dry so they remain ready to print. The HP cartridges need removed and capped when not in use and are easily replaced by any employee. This can potentially cause your ink costs to skyrocket if your staff finds it easier to quickly replace a cartridge rather that clean and purge the unit. Purging is a function that sprays ink from the nozzles in an attempt to clear minor blockages. Your home or office printer does this on a regular basis; these systems require you to do it manually within the software. A cartridge that should give you thousands of prints can easily be thrown in the trash and replaced after only a few hundred prints. Ten times the original expected cost. In a high volume application there are bulk ink systems available. Remember that each cartridge in a multiple level configuration requires a separate ink level. To high a level and the cartridge will leak, to low and it will starve and air will be sucked in through the nozzles. I have seen only one bulk ink system that works well. As you probably can guess it was developed and designed by HP and is limited to the inks they produce. Be absolutely sure that the cost savings of a bulk system exceeds the maintenance and frustration of a poorly designed system. Also remember the cost of bulk cartridges is higher than a single use cartridge but can be replaced and disposed of just as quickly.

Is this type system right for you?

If you are printing a single line of print less than ½ inch tall and less that 20 characters it is a perfect system for you. You won’t have the alignment issues with a multiple head system. Most other systems will be designed to print one to 3 inches of print so the cost will be higher for functionality you do not need. I limited the print to 20 characters since consistent speed while printing is easier to maintain with smaller length prints.

If you require a multiple cartridge system you will need to ensure you can provide the following.

  • If you require a multiple cartridge system you will need to ensure you can provide the following.
  • The material to be printed on needs to be square. Uneven or bulging cases will not be printed well. Skewed cases will bind and drag when crossing the print head and give fuzzy or ghost printing.

  • Conveyor systems must be smooth and steady. Since the print head is stationary and the material is in motion, the opposite of a home or office printer, absolute speed control is a must for these systems.
  • Presentation to the printer must be perpendicular and square to the head. With little to no ability to print across any air gap distance the material being printed needs to be as close as possible without dragging the print heads. This required the distance to remain the same top to bottom and as the material passes side to side.

This type of printing technology has been in use and proven to work well. We all have some sort of ink jet printer in our homes and offices. As far as I am aware they all print with the cartridge nozzle facing down. I have found there are several adverse conditions that arise when these cartridges are orientated to print on a horizontal rather than vertical plain.

I have has great success with this technology in very controlled environments like pharmaceuticals, cosmetics, and laboratories where the products and materials are contained during transport and are for the most part robotically controlled. Printing on a vertical plain has also increased the dependability of these systems.

The Role of Artificial Intelligence in Industrial Automation

To most people, Artificial Intelligence (AI) probably means sci-fi movies with robots and computers performing inconceivable human tasks. While this is partly true, what AI truly brings to the table is enabling machines to carry out intelligent tasks. As the challenges faced by global decision makers skyrocket, there is an urgent need to propel businesses and societies forward using the most modern technology. With the world changing at an unprecedented speed, businesses need to revamp and restructure how machines and humans work. And AI is helping meet those goals. According to Forrester, Cognitive technologies such as robots, artificial intelligence (AI), machine learning, and automation will replace 7% of US jobs by 2025.

The Changing Dynamics

The manufacturing sector is characterized by an environment full of uncertainties and evolving dynamics. With ever growing market volatility, manufacturers need to constantly innovate, adapt and respond to changes in the quickest time, without hampering the quality of products, and at the least possible cost. The efficiency of a manufacturing system closely depends on how well shop floor processes respond to changes. Critical shop floor functions such as production scheduling and maintenance have to be extremely responsiveness, and their integration is what will result in an optimal and robust decision making environment.

AI in Manufacturing

AI finds application in a host of industries including gaming, banking, retail, commercial, and government, and is slowly becoming pervasive in the manufacturing sector, facilitating the automation of industries. AI-driven machines are paving an easier path to the future by providing a host of benefits – offering new opportunities, improving production efficiencies, and bringing machine interaction closer to human interaction. The Fourth Industrial Revolution is being driven by the automation of knowledge-based work; by creating new ways to automate tasks, we can restructure the way humans and machines live and interact, to create a better, stronger digital economy.

AI helps overcome many inherent challenges that have been plaguing the industry: from scarcity of expertise, to decision complexity, integration issues, and information overload. Adopting AI on the shop floor enables businesses to completely transform their processes. Let’s look at what AI is helping the manufacturing sector to achieve:

• Process Automation: The use of AI and robots is particularly appealing in industrial manufacturing as they revolutionize mass-production. Robots are capable of doing repetitive tasks, streamlining the production model, increasing capacity, building automation solutions eliminating human error and delivering higher levels of quality assurance.

• Round-the-clock Production: While humans are forced to work in 3 shifts to ensure continuous production, robots can enable a nonstop, 24/7 production line. Businesses can augment their production capabilities and meet the growing demand of customers worldwide.

• Safer Working Conditions: With several mishaps happening on the shop floor, a shift towards AI means fewer people are have to carry out dangerous and overly laborious work. As robots replace humans and perform mundane and risky tasks, the number of workplace casualties will plummet all across.

• New Opportunities for Humans: As AI takes over the shopfloor and automates boring and mundane human tasks, workers will get to focus on complex and innovative tasks. While AI takes care of menial labour, humans can focus on driving innovation and steering their business to newer heights.

• Reduced Operating Expenditure: Although bringing AI onto the shopfloor would require a massive capital investment, the ROI is substantially higher. As intelligent machines start taking care of day-to-day-activities, businesses can enjoy significantly lower overhead.

Benefits

AI and industrial automation have progressed considerably in recent years. Development in machine learning techniques, advances in sensors and the growth of computing power have helped create a new generation of robots. AI helps enables machines to collect and extract knowledge, recognize patterns, and learn and adapt to new situations or environments through machine intelligence, learning and speech recognition. Using AI, manufacturers can:

• Make faster, data driven decisions

• Enable better production outcomes

• Improve process efficiency

• Lower operational costs

• Enable greater scalability

• And facilitate product innovation

Improving Business Outcomes

The key driver of the Fourth Industrial Revolution is the speed at which it is happening. With technology now at our fingertips, businesses (and even industries) can scale up with the blink of the eye, ultimately changing the way we live our daily lives (and in a fraction of the time). Using AI, industry leaders and technology pioneers can create the right platforms and solutions, ultimately improving business outcomes and driving success in today’s ever-growing digital economy.